When customers send us a development inquiry, we will start a feasibility study in cross-functional communication before quotation. In consideration of mechanics of materials, machining accuracy, capacity loading, competitiveness, plant equipment, and any factor during production which may have an impact on the environment, with full communication in advance with customers, we will finalize to quote or not. Upon customers agreeing to the project,we will coordinate with the relevant departments to meet the customer's requests on specifications, quality, delivery date, packaging and logistics.
CUSP offers customized metal rapid prototyping services. We can make several prototype mockups without molding but use drawings and software design by a five-axis CNC machine. This prototype mock-up can be used for appearance and structure verification and shorten the development schedule in material development, product design, and customization. Under the digital manufacturing trend, applying digital technology can help us discover possible production problems in advance.
Metal material is a general term of pure metal or alloy in industry. Common pure metal includes gold, silver, copper, iron, aluminum, tin, nickel, lead, zinc, carbon, etc. Combining two or more metal or non-metal is called alloy. Alloys can adjust the properties of pure metals to more industrially demanding characteristics. Common alloy is composed of iron and carbon as ferroalloys, including steel, stainless steel, carbon steel, tool steel and alloy steel, etc. Ferroalloy is also the most broadly used and most important material in engineering technology among metal materials. CUSP not only provides cast iron, stainless steel, carbon steel, but also non-ferrous metal forming technology, such as die-casting and extruding deformed aluminum alloy processing. In addition to above materials, we also accept customers designated materials for processing.
The forming of parts mainly goes through two different processes. The first process is to shape the metal material through a variety of molds, generally in rolling, casting, forging, extrusion, drawing, stamping, etc., and the tool for shaping the metal material is called a mold. The types of forming molds provided by CUSP are: extrusion molds, pressure casting molds, gravity casting molds, sand casting molds, hot and cold forging molds, stamping molds, etc. The second process of part forming is to use various tools to do milling, turning, boring, grinding, drilling, etc. on the initially formed workpiece or material block to remove material. In order to ensure that the workpiece can be fixed on the machine during the machining process, the workpiece must be fixed with a clamp. In addition, if the cutting tool meets a non-planar surface, in order to assist the accurate positioning of the tool, a jig will be used as an auxiliary tool for stable cutting. CUSP is a professional manufacturer of precision metal forming and parts machining. We have dedicated ourselves to developing various parts forming molds for many years, with a complete mods development procedure. In the stage of precision machining, standard operating procedure (SOP) such as quality verification, regular inspection and maintenance will be strictly implemented on development, testing and management of various jigs and fixtures.
Precision Metal Machining, CNC Machining, Machining Process of Turning Machine and Milling Machine Metalworking is the process of shaping and reshaping metals to create parts, assemblies, and large scale structures. There are many kinds of modern metalworking processes, with professional and labor divisions. Mechanical tools are widely used in processes such as turning, milling, shaping, grinding, wire cutting and heat treatment, forging, casting, EDM, stamping, die casting, etc. CUSP has a total solution of precision machining, from metal material forming, machining, surface treatment, to functional testing, etc. We remove materials on metal workpieces, producing precision parts with tight tolerances and high surface quality. Converting precise 3D graphics to CNC programs through CAM to perform precision machining is the most widely accepted industrial model. We use CATIA CAD/CAM to simulate fixture clamping and cutting before actual machining, to confirm that all processes with accuracy and efficiency, improving the quality of the produced parts.
We plan appropriate packaging and logistics methods according to different finished products, materials, shapes, and customer regions. The last part of the precision machining solutions provided by CUSP is packaging and logistics. A good packaging can provide effective protection for the finished products. With logistics transportation by sea, air and land, the finished products can be delivered to the customers safely without errors. The finished parts manufactured by WKPT have the properties of high-mix, low-volume. According to the material and shape, the packaging methods are divided into different styles such as pallets, wooden boxes, and folding cages. The finished products are under rust-proof and protection at the packaging site, and marked and packaged according to the customer's instructions.